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Soontact · Automatic Carton Erector

Automatic Carton Erector Machine — TL-CT-200C

Flat blanks in, square-formed and bottom-sealed cartons out. Soontact's carton erector handles a wide box range from a single machine, cutting manual box-building labor from your packing line.

Automatic Carton Erector Machine — TL-CT-200C
5–15
Cartons / Min
280–500
Carton Length (mm)
1 kW
Total Power
320 kg
Machine Weight
How It Works

From Flat Blank to Formed Carton in Seconds

A five-stage cycle takes carton blanks from the magazine to a fully erected, bottom-sealed box ready for filling — no manual box-building in between.

1
Load Magazine — flat carton blanks stacked in the adjustable magazine

Load Magazine

Flat carton blanks stack in the magazine, with side guides that adjust across the full 150–400 mm width range. Loading is a manual top-up task — an operator refills the stack while the machine keeps running, so there's no full stop between batches. Switching to a different carton size is a guide-rail adjustment, not a tooling change.

Vacuum Pick

A multi-cup vacuum head separates the bottom blank from the stack and lifts a single sheet toward the forming station on each cycle. The suction pattern is what keeps double-feeds and skipped picks from creeping in as the cycle rate climbs toward the top of the 5–15 cartons/min range, which matters most when the paperboard is on the heavier end of what the machine's rated for.

2
Vacuum Pick — a vacuum head lifts one carton blank at a time
3
Square Forming — guide arms open and square the blank into a box shape

Square Forming

Guide arms open the folded blank and press it into a square cross-section before it moves on to the bottom-folding station. Getting this step right is what keeps the finished carton from coming out skewed or under-square — a common failure point on lighter-duty erectors that this machine's forming sequence is built to avoid.

Bottom Fold & Seal

Bottom flaps fold in sequence, then the sealing head runs a strip of tape across the bottom seam at the width set for this machine — W48, W60, or W75 mm. The carton leaves this station bottom-sealed and top-open, ready to move straight into a filling or cartoning step without anyone touching it by hand.

4
Bottom Fold & Seal — bottom flaps fold and are sealed with tape
5
Outfeed — the formed carton exits ready for manual or automatic filling

Outfeed

The formed carton releases onto the outfeed conveyor, bottom-sealed and top-open, ready for a manual pack station or an automatic cartoner like the TL-CT-200H / 300H further down the line. Because the erector and the next machine don't have to run at identical speeds, an accumulation conveyor between them absorbs the difference so neither one sits waiting on the other.

Sealing System

Select Your Tape Width

The bottom-sealing head is configured for one tape width per machine build, matched to your carton weight and shipping requirements.

W48 mm W60 mm W75 mm

Tell us your carton weight and tape width when you inquire — we'll confirm the right configuration for your line.

BOPP sealing tape — W48/W60/W75 mm widths for the carton erector
Built From Proven Parts

Feed, Form, and Seal — Without the Guesswork

The magazine's width guides adjust across the full 150–400 mm carton range, so changeover between box sizes is a guide-rail adjustment, not a retool. Multi-cup vacuum pick-up keeps single-sheet feeding reliable even at the top end of the 5–15 cartons/min range, and the forming arms square each blank before it ever reaches the bottom-folding station — the same sequence that keeps carton shape consistent seal after seal.

Technical Data

Specifications

Carton Opening Speed5–15 cartons/min
Carton Length280–500 mm
Carton Width150–400 mm
Carton Height150–400 mm
Total Power1 kW
Air Supply Pressure16 kgf/cm²
Machine Size (L×W×H)1950 × 1800 × 1400 mm
Machine Weight320 kg
Power Supply220V 50Hz
Compatible Tape WidthW48 / W60 / W75 mm (select one)

Speed and carton range shown are for standard configuration; actual throughput depends on carton material and target box dimensions within range.

See It Running

Machine Demo & Line Integration

Watch the full erect-and-seal cycle, then see how the outfeed pairs with a downstream cartoning machine.

Pairs With

TL-CT-200H / 300H Automatic Cartoning Machine

Positioned upstream of the TL-CT-200H / 300H, the carton erector opens, squares, and bottom-seals each blank, then releases it onto the outfeed conveyor with the top left open. From there the carton travels straight into the cartoner's infeed already formed and ready to receive product — no operator stands between the two machines building boxes by hand.

An accumulation conveyor between the two machines buffers output, so a difference in cycle speed between the erector and the cartoner doesn't stall the line. Tell us your target cartoning speed and carton spec when you inquire, and we'll confirm conveyor spacing and whether one erector keeps pace with your TL-CT-200H or TL-CT-300H, or whether a second unit is worth adding.

View TL-CT-200H / 300H →

Technical diagram of the carton erector feeding into the TL-CT-200H/300H cartoning machine infeed
Applications

Built For Your Packing Line

Ideal upstream of manual pack stations or automatic cartoners across a wide range of industries.

Cardboard shipping box filled with instant noodle packages — e-commerce application

E-commerce & Logistics

Open cardboard box filled with snack packages — food and beverage application

Food & Beverage

Two large open cardboard boxes stacked on a pallet in a warehouse — consumer goods manufacturing application

Consumer Goods Manufacturing

Soontact factory floor
Why Soontact

Built For Continuous Production

Every carton erector is tested and QC-checked on our factory floor before it's crated for export, running the same carton range and tape width you'll use on your line.

Wide Carton Range

One machine covers 280–500 mm length without a full retool.

Quick Changeover

Adjustable guides for fast switching between box sizes.

Low Air Demand

Runs on standard 16 kgf/cm² shop air supply.

Line-Ready

Compact 1950×1800 mm footprint integrates with existing conveyors.

FAQ

Common Questions

The sealing head is set for a single tape width (W48, W60, or W75 mm) per machine build. Let us know your carton weight and we'll recommend the right width for your order.
Length 280–500 mm, width 150–400 mm, and height 150–400 mm, adjustable within a single machine setup.
220V 50Hz power at 1 kW total draw, plus a compressed air supply at 16 kgf/cm².
Yes, the outfeed conveyor can be positioned to hand formed cartons off to a manual pack station or an automatic cartoner.

Ready to Automate Carton Forming?

Send us your carton dimensions and target speed — we'll confirm the right tape width and configuration for your line.

Request a Quote
Soontact provides complete flow packing solutions for manufacturers worldwide. Contact our packaging engineers to discuss your specific products, production volumes, and packaging material requirements.

We offer machine demonstrations, application testing, and detailed proposals that address your particular operational needs.
Get Your Custom Packaging Solution
Tell us about your product and production needs. Our engineers will recommend the right machine configuration for your application.