Granule Premade Pouch Packing Machine with Multihead Weigher – TL-PB-200G/250G

Every gram matters. In snack food and pet food manufacturing, product giveaway—the difference between target weight and actual fill—directly erodes profit margins.

A 2-gram overfill across 50,000 daily packages means 100 kilograms of product given away free. Over a production year, giveaway losses can exceed the cost of packaging equipment itself.

The Soontact TL-PB-200G/250G eliminates systematic overfill through integrated multihead weigher technology.

Rather than measuring volume (which varies with product density, piece size, and settling), the multihead weigher measures actual weight—calculating thousands of bucket combinations per second to find the combination landing closest to target. Accuracy within ±0.5-1.0 grams becomes achievable, not aspirational.

Model	TL-PB-200G	TL-PB-250G
Bag Width	100–200 mm	120–260 mm
Bag Length	150–320 mm	150–380 mm
Packing Speed	20–55 bags/min	10–45 bags/min
Air Pressure	0.65 MPa	0.65 MPa
Air Consumption	0.3 m³/min	0.3 m³/min
Power	3 Phase, 380V, 2kW	3 Phase, 380V, 2kW
Bag Types	Three-side Seal Pouch, Four-side Seal Pouch, Stand-up Pouch, Doypack, Zipper Pouch, Spout Pouch, Shaped Pouch, M Bags, etc.
Customization	Screen language, machine brand name, feeding method
Optional Add-ons	Printing machine, label machine, metal detector, weight detector, collecting machine, nitrogen flushing, etc.

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Granule Premade Pouch Packing Machine with Multihead Weigher

From Startup to Scale-Up

( 01 ) Low-Volume Flexibility

New brands and specialty producers benefit from pre-made pouch packaging without committing to massive minimum orders. Purchase pouches in quantities matching actual demand.

Change designs between production runs. Test market response before scaling. The TL-PB-200G/250G supports agile product development impossible with traditional form-fill-seal economics.

( 02 ) High-Volume Efficiency

Established brands running millions of packages annually leverage the rotary architecture for sustained high-speed production.

Eight stations operating simultaneously eliminate the bottlenecks limiting linear machine throughput. Robust construction maintains accuracy and reliability across extended production campaigns.

( 03 ) Multi-SKU Operations

Contract packagers and diversified manufacturers juggle dozens of products across varying weights, pouch sizes, and formats.

Recipe storage enables rapid changeover—recall stored parameters, load appropriate pouches, resume production. Downtime between SKUs shrinks from hours to minutes.

TL-PB-200G vs. TL-PB-250G: Matching Machine to Market

TL-PB-200G targets convenience retail: grab-and-go snack portions, single-serve nut packs, impulse-purchase candy bags, and sample-size pet treats. Smaller pouch formats (100-200mm width) run at maximum speeds up to 55 bags per minute, ideal for high-SKU operations requiring frequent changeovers.

TL-PB-250G serves club store and value channels: family-size snack bags, bulk nut pouches, large-format pet food, and economy multipacks. Larger capacity (up to 260mm width, 380mm length) accommodates heavier fills while maintaining 10-45 bags per minute throughput.

Built for Snacks, Nuts, and Pet Food

( 01 ) Fragile Products Stay Intact

Potato chips shatter. Puffed snacks crush. Coated nuts lose their coating. Aggressive handling destroys the product quality consumers expect when opening a premium pouch.

The TL-PB-200G/250G incorporates gentle vibratory feeding, controlled bucket discharge, and optimized drop heights keeping fragile products intact from hopper to sealed pouch.

( 02 ) Mixed Products, Precise Ratios

Trail mix. Snack variety packs. Seed blends. Mixed products require either pre-blending (with associated handling and potential separation) or precise in-line combination.

Multihead weighers handle both approaches—weighing pre-mixed products as single materials or combining separate product streams into specified ratios within each package.

( 03 ) Dense and Heavy Products

Pet food kibble. Nuts. Frozen fruit. Dense products stress feeding systems and require robust discharge mechanisms preventing jamming.

Adjustable feeder amplitudes and reinforced bucket construction handle products volumetric systems struggle with, maintaining production speeds without sacrificing accuracy.

Frequently Asked Questions

( 01 ) How much can multihead weighing reduce giveaway?

Most operations switching from volumetric to multihead weighing reduce giveaway by 60-80%.

Actual savings depend on product characteristics, target weight, and previous filling method. Soontact provides ROI analysis based on your specific production parameters.

( 02 ) Can frozen products run on the TL-PB-200G/250G?

Yes. Stainless steel construction tolerates cold environments, and multihead weighers handle frozen products despite irregular shapes and potential clumping.

Production in refrigerated areas may require adjusted settings and periodic defrost cycles depending on ambient conditions.

( 03 ) What maintenance does the multihead weigher require?

Daily: visual inspection, surface cleaning, hopper refill monitoring. Weekly: calibration verification, feeder amplitude check, bucket inspection.

Monthly: detailed cleaning, wear component inspection, load cell verification. Annual: comprehensive calibration, preventive parts replacement, software updates.

Soontact Packing Machines

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