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soontact logo 512

Automatic Secondary Packaging Line

Open cartons. Load products. Seal cartons. Build pallets. Fully automatic.

What's Included?

Three Machines. One Continuous Flow.

How Soontact Automatic Secondary Packaging Line Works?

① Carton Magazine

TL-CT-200C

High-capacity storage for flat blanks, ensuring continuous operation before the carton erecting process begins.

② Carton Opening

TL-CT-200C

Pulls flat blanks from the magazine, folds into shape, seals bottoms with tape

③ Robotic Loading

TL-CT-200C

Vision-guided spider robot tracks products on the feed conveyor and loads them into open cartons via flying pick — no line stop

④ Carton Sealing

TL-CT-200C

Folds top flaps and tape-seals each carton, ready for labeling or direct transfer downstream

⑤ Palletizing

SC-WP Series

Robot stacks sealed cartons onto pallets in programmed patterns; dual pallet placement keeps the robot running while completed pallets are removed

No manual transfer between stations. No gap in the flow.
01

Line Specifications

(MACHINE - 01)

TL-CT-200C — Automatic Cartoning Line

Carton Opening Speed 5–15 cartons/min
Robotic Picking Speed 60–200 picks/min
Carton Length Range 280–500 mm
Carton Width Range 150–550 mm
Carton Height Range 120–480 mm
Max Payload per Pick 500 g (higher on request)
Changeover Time 15–20 min (carton size) + 5–10 min (product)
(MACHINE - 02)

SC-WP Series — Robotic Palletizing System

Three models available. Match to your payload and line speed.
Model WP-20 WP-30 WP-50
Best For WP-20General production WP-30High-speed lines WP-50Heavy loads
Max Payload WP-2025 kg WP-3030 kg WP-5050 kg
Cycle Time WP-2010 cycles/min WP-3012 cycles/min WP-506 cycles/min
Working Radius WP-201680 mm WP-301480 mm WP-501780 mm
Max Stacking Height WP-202300 mm WP-302750 mm WP-502450 mm
02

Problems That Soontact Secondary Packaging Line Solves

(CHALLENGE - 01)

Primary packaging is automated. Secondary packaging still runs on manual labor

Most facilities invest in filling and sealing machines upstream, then leave carton opening, product loading, and pallet stacking to workers. That gap caps your total output at human speed — not machine speed.
Soontact Solution: The TL-CT-200C and TL-PR series connect directly to your upstream output and automate every remaining step. Your line speed is no longer limited by what workers can do at the end of it.
(CHALLENGE - 02)

Manual carton loading introduces inconsistency and damage

Workers loading products by hand vary in placement, orientation, and fill density across shifts. Poorly loaded cartons arrive at customers with shifted contents or crushed packaging — generating returns, complaints, and rework.
Soontact Solution: The TL-CT-200C's robotic pick-and-place system loads every carton at the same orientation and depth, at the same speed, across every shift. Programmed end-effector configurations handle your product geometry precisely and repeatably.
(CHALLENGE - 03)

Manual palletizing is your biggest injury and fatigue risk at end of line

Repetitive heavy lifting across full shifts causes back injuries, muscle strain, and absenteeism. Pallet quality also drops with fatigue — unstable stacks create warehouse damage and transport failures.
Soontact Solution: The SC-WP series removes manual lifting entirely. The robot builds pallets to the same programmed pattern every cycle, at consistent speed from the first hour to the last. Built-in safety guards and emergency stops protect nearby workers throughout.
(CHALLENGE - 04)

Two machines, two operators, two sets of problems to manage

Running a cartoning line and a palletizer as separate systems means split operator attention, manual handoff between stations, and twice the troubleshooting surface when something goes wrong.
Soontact Solution: The TL-CT-200C and TL-PR series are integrated for line operation. Carton flow transfers continuously from sealing to palletizing without manual intervention. One operator monitors the full secondary packaging sequence from a single position.
03

Why Buyers Choose Soontact

400+ packaging lines installed across food, pharma, chemical, and logistics plants in Southeast Asia, the Middle East, South America, and Europe.

 

  • Factory direct — designed, built, and supported by Soontact in Foshan, China
  • Full line commissioning and operator training included
  • Spare parts dispatched within 48 hours
  • CE marking available; food-grade materials on request
Soontact Team
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Soontact provides complete flow packing solutions for manufacturers worldwide. Contact our packaging engineers to discuss your specific products, production volumes, and packaging material requirements.

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